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Bespoke Food Process Engineering

6 Ways To Optimise Your Bakery Production Line

Jul 19, 2023 | News

In the current competitive market, having an efficient bakery production line is crucial to successfully meet customer demand.  However, a poorly optimised or inefficient bakery production line can quickly lead to:

  • Reduced productivity due to slower machines creating less product per run
  • Increased operating costs through wasted ingredients and chance of machine disruption or breakdown
  • Lower product quality, putting brand reputation and market share at risk.

Ineffective machinery can spell trouble for your business, potentially losing you significant money and even customers.

The positive news is that with the right strategies and approaches in place, bakery and confectionery businesses can optimise their production lines to achieve greater efficiency and improve output results.

So, what are the most cost-effective production line improvement strategies for bakery and confectionery enterprises?

1) Invest In Modern Production Equipment And Technology

The first step to optimising your bakery production is to ensure that your production technology is modern and up-to-date. By doing so, you can automate repetitive and time-consuming manual tasks, improve energy efficiency, and streamline your operations. For example, investing in a new dough mixer for bread products can save significant time and effort during the kneading process. And, by automating your ingredient measurement and portioning processes, you can ensure quality consistency and reduce the risk of product wastage.

2) Set Realistic Targets And Goals

Clear targets and goals can set benchmarks for optimisation and improvement. By setting realistic but ambitious KPIs for your team at each stage of the process, you can help them stay focused, motivated, and aligned with your project and business objectives. So, whether you are aiming to increase your overall productivity levels, reduce production waste, increase sustainability, or improve consistency, your operatives will be better equipped to meet your expectations with unambiguous targets in place.

3) Quality Test Your Raw Ingredients

Baking high quality consumer product begins with high quality raw ingredients. Therefore, it is essential to quality test your raw ingredients regularly. Quality testing will help you identify inferior ingredients and replace them with higher quality or more cost-effective alternatives, and will also help sustain consistent quality standards, encouraging customer satisfaction and repeat purchases.

4) Monitor And Adjust Your Baking Production Processes

As your bakery production line runs, monitor and adjust it to optimise efficiency and product quality in real time. Real-time monitoring and data analytics will help determine whether a small tweak in the temperature, time, or other variables could impact the final product quality. Regularly monitoring and adjusting in this way will progressively optimise efficiency and reduce waste, and also help plan your maintenance schedules more effectively.

5) Ensure That Your Machines Operate As Efficiently As Possible

Bakery production equipment sustains wear and tear as it operates, which over time will cause a drop in efficiency and output. It is critical, therefore, that businesses ensure peak machine performance across the asset life-cycle by developing clear maintenance and cleaning schedules for all production scenery. Scheduled and proactive maintenance can reduce operational downtime and keep repair costs to a minimum.

6) Regularly Review Your Operating Costs

To optimise your bakery production line, you should review your operating costs, margins, and ROI at regular intervals, reviewing each process and identifying any areas for workflow improvement. Inefficient processes should be prioritised for inward investment and changes. For example, if you know that you’re incurring higher than usual energy costs, you could consider investing in newer and more energy-efficient assets to save on electricity bills.

Bakery Line Production Equipment From Premier Forrester

At Premier Forrester, we represent Oka in the UK and Ireland markets. Oka supply a range of machinery to handle food production needs across many industries, including bakery, confectionery and pet food. Their solutions are customisable to your specific need, and they offer ongoing customer support throughout the lifecycle of the product.

The Oka machinery that we can offer you is ideal for industrial bakeries and confectionery businesses, helping improve operational efficiency and cut costs. To find out more, please get in touch today to discuss your requirements.

Find Out More

Premier Forrester support UK chocolate and confectionery manufacturers with a range of process solutions drawn from the world’s most innovative and experienced machinery manufacturers. We offer a comprehensive production support service, from advice on the best capital investments to meet your output requirements, to a variety of moulds, cooling equipment, and cleaning solutions. To discuss your project with one of our experienced engineers, please feel free to give us a call today.

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